Owens Corning Prevents $11 Million Loss with Waites Predictive Maintenance at Tessenderlo Plant
At Owens Corning's Tessenderlo plant in Belgium, Waites' AI-driven predictive maintenance system detected a critical temperature spike on the non-drive-end main bearing of the 40-year-old Ball Mill #5 on February 26, 2024, preventing an unplanned shutdown that would have faced a 17-week lead time for a replacement end shaft. The company avoided over $11.24 million in potential production losses, repairs, and downtime — a 21,600% ROI — and has since expanded wireless vibration and temperature monitoring to 24 facilities worldwide.