PepsiCo Deploys Siemens Digital Twin Composer at Gatorade Plant

PepsiCo announced a multi-year collaboration with Siemens and NVIDIA at CES 2026 to transform plant and supply chain operations using AI-powered digital twins. Central to this is Siemens Digital Twin Composer, built on NVIDIA Omniverse, which recreates every machine, conveyor, pallet route, and operator path with physics-level accuracy. The first deployment was at a Gatorade manufacturing plant in the United States. Within three months, the facility achieved a 20% increase in throughput and 10-15% CAPEX reduction through virtual validation. Up to 90% of issues were identified before making physical changes. The digital twin enables PepsiCo to simulate plant operations and the end-to-end supply chain at global scale.